Function - description When the foot pedal is depressed the piston is moved forwards. The primary sleeve (2) passes over the equalis- ing passage (3). This causes pressure to rise in chamber A, and to be exerted on piston (4). As movement continues, primary sleeve (5) passes over equalising passage (6). The pressure is now the same in chambers A and B. Chamber A operates the front wheel brakes. Chamber B operates on both rear and front wheel brakes. If one brake circuit should fail, pedal travel will increase considerably. If one brake circuit fails, pressure will rise in cham- ber A and piston (1) will cause piston (4) in the pressureless chamber B to be pressed against the dual master cylinder housing, thus operating the first brake circuit. If the front brake circuit should fail, piston (1) in the pres- sureless chamber A will be pressed against the spring cap (7) and the second brake circuit will be fully effective by way of chamber B. | ![]() |
Block the outlets from the brake fluid reservoir with two pointed wooden sticks. Pull off the hoses at the master cylinder and raise the free ends above the fluid level. Warning: Do not tilt the pipe bend when removing, but pull off carefully while keeping vertical. If carelessly removed, the pipes may fracture at the bend. | ![]() |
Detach the brake lines: 1 front right 2nd brake circuit 2 front left 2nd brake circuit 3 front right 1st brake circuit 4 front left 1st brake circuit 5 rear brakes 1st brake circuit Unscrew the master cylinder from the brake unit. When installing: Check correct seating of sealing plugs in master cylinder and examine pipe bends for damage. | ![]() |
When installing: Check condition of rubber sealing ring (1). If the ring is defective no vacuum will be built up. When replacing master cylinder: check clearance between thrust rod and master cylinder piston with plastigage and if necessary set to 0.5 mm (0.02 in.) with a shim (2) behind the plunger head. Bleed the brakes (34 00 046). 34 00 046
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34 00 046