Remove (install) rear brake fixed calliper (34 21 220).
Remove the brake pads.
Take out the clamp rings (1) and rubber protecting caps (2).


Siehe auch 34 21 220
21272001 - click to zoom
 
Insert a plug in the brake lining connecting hole and
retain the piston in position with the piston return pliers
(3.9314-1800.2).
Insert a felt or hardwood pad between the calliper jaws.
Apply a compressed air jet to the bleed hole to press out
the brake piston.
Warning: Exercise great care! A compressed air supply at
10 atü (142 psi) will generate a force of approx. 250 kp
(550 Ibs.).


21272002 - click to zoom
 
Lift out the sealing rings with a plastic needle.

21272003 - click to zoom
 
Warning: Components must be cleaned only with brake
fluid or alcohol. Dry with a clean compressed air supply.
Examine cylinder bores and pistons for damage.
Always renew parts if damaged. To simplify assembly,
apply a very thin layer of ATE brake cylinder paste to the
cylinder and piston. This will also prevent corrosion. Insert
the piston carefully into the cylinder bore without jamming.

21272004 - click to zoom
 
Using piston gauge 3.9314-0600.1, check the 20° position
of the piston and if necessary turn the piston with the piston
rotating pliers (3.9314-1500.2) to correct.
The 20° cutout on the piston should be next to the point at
which the brake disc enters the brake caliper.

21272005 - click to zoom
 
Do not separate the two halves of the fixed calliper unless
a sealing ring on one side has developed a leak.
Clean the sealing faces of both calliper halves with alcohol.
When installing: Make sure that the sealing rings are cor-
rectly positioned.

21272006 - click to zoom
 
Warning: The calliper halves are connected together by
means of expansion bolts, which must not be re-used after
removal.
Tighten the bolts in the sequence 1 ÷ 4.

21272007 - click to zoom